While the principle benefits of robust design are widely accepted, there is still a large gap between robust design in theory and in practice. DTU’s annual Robust Design Day therefore aims at bringing together researchers and practitioners focusing on applied Robust Design and Variation Management in Design and Production. The objective is a regular platform for discussions and a fruitful knowledge exchange on experiences, solutions and challenges faced.

For more information please contact: Chair: Ass. Prof. Tobias Eifler

Sponsored by:

Time Schedule/Event
08:30

Registration and Coffee

08:55

Introduction to PDS17 and RDD17

09:10

Quality Perception beyond splitlines – learning from automotive practice

Kevin McCauley, Senior Quality Manager at Envisage Group Ltd.

Kevin is an experit in Dimensional Control Engineering in the Automotive Industry. His previous positions include working as Quality and Dimensional Control manager at companies such as Rover, BMW, Aston Martin Lagonda, Tata Motors and Jaguar Land Rover and Envisage Group.

09:50

Axiomatic Design of Robust Products and Systems

Prof. Nam P. Suh, MIT & KAIST

Professor at MIT and author of the seminal works on Design Theory: Axiomatic Design. Axiomatic design has had broad uptake by industry and academics. While it divides opinion as a general design theory, the application of the axioms for the purposes of increasing Robustness is well documented.

10:30

Break

10:45

The trade-off between complexity and robustness - development and implementation of the contradictions index

Ass. Prof. Tobias Eifler, Head of Robust Design, DTU-MEK
Nökkvi S. Sigurðarson, R&D Engineer at Novo Nordisk

Head of the DTU Robust Design Group and chair of the Robust Design SIG in the Design Society. PhD in Engineering Design Methodology from the Technical University Darmstadt (Germany) and research focus in the field of Robust Design Methodology, Robust Design for Reliability, Variation Management across different organizational units including the benefits of new technologies and data analytics.

Nökkvi is an R&D engineering at Novo Nordisk with specialisation in mechanical design complexity and robustness. His recent research has focused on managing technical contradictions, originating from his work related to spring design in mechanical devices.

11:20

Geometrical Product Specification in practice – challenges and opportunities

Johan Dovmark, Novo Nordisk A/S

Specialist in Technical Product Documentation (TPD), and the use of Geometrical product specification (GPS), across the full product realisation phase, i.e. Design, Production and Inspection. As senior consultant in the field of GPS and as coordinator within the ISO Technical Committee 213 Dimensional and geometrical product specifications and verification, Johan has significantly contributed to implementation of GPS in Denmark, in Europe, as well as beyond.

11:55

Managing Quality and Tolerances (TBC)

Nabil Anwer, Professor at University Paris Sud (France) and co-director of the French Research Group in Tolerancing

Nabil's research focus is geometric tolerancing and assembly, multi-sensor metrology, reverse engineering and geometric fundamentals of Geometrical Product Specifications. He is a member of the International Academy for Production Engineering (CIRP), the European Society for Precision Engineering and Nanotechnology (EUSPEN) and Committee member/Expert within ISO TC 213.

12:30

Lunch

13:30

Robust Design Workshop

A workshop analysing and redesining the infamous Toyota Gas Pedal from the major 2009-11 recall. For previous workshp see here: www.robustdesign.org/workshop/

15:30

Break

15:45

State-of-the-art Wind Turbine Diagnostics and the implications for quality engineering. (TBC)

Martin Bach-Andersen, Key Expert & Industrial PhD at Siemens Wind Power Diagnostic Center

Martin has 13 years of experience in transforming industrial data into actionable insights through machine learning, physics and data driven innovation. He is currently pursuing a PhD in machine learning under the supervision of professor Ole Winther, DTU Compute, on research into deep learning based AI for large scale wind turbine monitoring systems.

16:20

Achieving lifecycle Robustness by systematic verification activities and (accelerated) testing strategies (TBC)

Peter Bonnigton CEng MIMechE, Senior Validation Engineer, Delphi Powertrain Engineering

As part of the Fuel Injection Equipment division of Delphi Powertrain Engineering, Peters leads multi-functional teams in the development of new and advanced fuel injection equipment for Euro 6 HD applications. In his role he is responsible for Delphi’s method development programme and tasked with delivering increased capability in accelerated test design & analysis and knowledge management in product engineering.

16:55

Closing & Drinks reception

Chair: Tobias Eifler

Ass. Professor

DTU MECHANICAL ENGINEERING
Department of Mechanical Engineering

tobeif@mek.dtu.dk

Thomas J. Howard

Associate Professor

DTU MECHANICAL ENGINEERING
Department of Mechanical Engineering

Ph. +45 45 25 47 41
thow@mek.dtu.dk

Srinivasa Murthy Boorla

PhD Student

DTU MECHANICAL ENGINEERING
Department of Mechanical Engineering

srimbo@mek.dtu.dk

Kristian Bjarklev

PhD Student

DTU MECHANICAL ENGINEERING
Department of Mechanical Engineering

krbjar@mek.dtu.dk

Jakub Maciej Slupecki

Web Administrator

DTU COMPUTE
Digital Media Engineering

slupecki.j@gmail.com